MTA 2024, Pameran Teknologi Manufaktur Mesin Internasional Ho Chi Minh, dimulai di Pusat Pameran Kota Ho Chi Minh pada tanggal 9-15 Juli dan menarik banyak perhatian sebagai salah satu dari empat pameran peralatan mesin dan perangkat keras utama di Asia.
2025
01
07
tidak ada data
Looking for top - notch milling cutters? Our range offers unbeatable quality at affordable prices. Upgrade your tools now!
Dalam industri pemrosesan logam, memilih produsen pemotong penggilingan CNC yang tepat sangat penting untuk memastikan kualitas produk dan efisiensi produksi. Berikut adalah beberapa faktor kunci yang perlu dipertimbangkan:
Kualitas produk
• Bahan: Produsen berkualitas tinggi menggunakan bahan premium seperti karbida dan baja kecepatan tinggi untuk memastikan daya tahan pemotong dan keausan.
• Proses manufaktur: Proses lanjutan dan kontrol kualitas yang ketat sangat penting untuk menjamin pemotong presisi yang tinggi dengan akhir permukaan yang baik dan kinerja yang stabil.
Jajaran produk
• Variasi spesifikasi: Produsen yang baik harus menawarkan berbagai spesifikasi dan jenis pemotong, termasuk diameter, panjang, dan jumlah seruling yang berbeda, untuk memenuhi berbagai kebutuhan pemrosesan.
• Kustomisasi: Kemampuan untuk memberikan solusi khusus sesuai dengan persyaratan spesifik pelanggan adalah nilai tambah, memungkinkan produksi pemotong yang disesuaikan dengan skenario pemrosesan yang unik.
Kekuatan teknis
• R & D Kemampuan: Kuat R & Tim D dapat terus mengembangkan produk baru dan meningkatkan produk yang sudah ada, mengikuti tren industri dan menerapkan teknologi baru seperti teknologi pelapisan canggih untuk meningkatkan kinerja pemotong.
• Dukungan teknis: Produsen harus dapat memberikan dukungan teknis profesional, membantu pelanggan memilih pemotong yang tepat, mengoptimalkan parameter pemrosesan, dan menyelesaikan masalah teknis.
Reputasi dan Layanan Perusahaan
• Reputasi Pasar: Produsen dengan reputasi yang baik di industri biasanya memiliki kualitas dan layanan produk yang andal. Anda dapat belajar tentang reputasinya melalui ulasan online, forum industri, dan rujukan dari pelanggan lain.
• Setelah - Layanan Penjualan: tepat waktu dan efisien setelah - layanan penjualan adalah penting, termasuk menangani keluhan, menyediakan layanan garansi, dan segera menawarkan suku cadang.
Saat memilih produsen pemotong penggilingan CNC, perlu untuk secara komprehensif mempertimbangkan faktor -faktor di atas dan melakukan penyelidikan terperinci dan perbandingan untuk menemukan mitra yang cocok yang dapat memberikan pemotong penggilingan berkualitas tinggi dan terjangkau untuk memenuhi kebutuhan pemrosesan Anda. Anda juga dapat mempertimbangkan beberapa merek yang dikenal dengan baik di industri ini, seperti Sandvik, Kennametal, Iscar, dll. Merek -merek ini memiliki sejarah panjang dan pengalaman yang kaya di bidang alat pemotongan dan diakui secara luas di pasar. Namun, jangan mengabaikan beberapa produsen yang muncul. Beberapa dari mereka mungkin menawarkan produk dan layanan inovatif dengan harga yang lebih kompetitif.
—— Panduan Praktis untuk Pemesinan Hemat Biaya
Memilih pemotong penggilingan kanan secara langsung berdampak pada presisi, efisiensi, dan total biaya total. Berikut kerangka kerja berbasis data untuk mengoptimalkan keputusan Anda
tidak ada data
⚙️
1. Kriteria Seleksi Inti: Kinerja Menyeimbangkan & Ekonomi
Desain khusus material:
- Kekerasan & Resistensi keausan: pabrik ujung karbida (mis., YG3/YG6 untuk besi cor; YT15 untuk baja) mempertahankan kekerasan hingga 90hra pada 900-1000 ° C, mengungguli baja berkecepatan tinggi (65hrc pada 600 ° C) dalam daya tahan dan hambatan panas (65hrc pada 600 ° C) dalam daya tahan dan hambatan panas (
-Tip Biaya: Untuk logam non-ferro atau pekerjaan batch rendah, baja berkecepatan tinggi (HSS) menawarkan penghematan biaya 30% dengan ketangguhan yang memadai
- Geometri & Lapisan:
- Pemotong umpan tinggi: Alat seperti Umpan Tepi Penggunaan Umpan Tepuk Cembung dan Pelapis ALCRN/TIN untuk meningkatkan laju umpan sebesar 500% sambil mengurangi kedalaman pemotongan aksial, pemotongan waktu siklus
-Keuntungan pelapisan: Pilih pabrik akhir yang dilapisi ALCRN dalam aplikasi suhu tinggi-mereka memperpanjang umur pahat sebesar 200% vs. opsi yang tidak dilapisi
⚙️ 2. Diameter & Tipe Alat: kebutuhan aplikasi yang cocok
| Aplikasi | Aturan diameter | Jenis Alat |
| Wajah penggilingan | D = 1,5 × diameter spindle | Sisipan karbida yang dapat diindeks |
| Slot/step milling | Lebar = ukuran slot + toleransi 0.2mm | 4-flute end mills |
| Pemesinan kontur | Min. jari -jari ≥ radius pemotong | Bola-hidung atau pabrik meruncing |
Alat berdiameter kecil (<6mm) membutuhkan kecepatan spindel ≥10.000 rpm untuk mempertahankan kecepatan pemotongan 60m/menit.
💰 3. Strategi optimasi kinerja biaya
- Roughing Vs. Finishing:
- Roughing: Gunakan pemotong gigi kasar dengan kantong chip besar (mis., 6 gigi untuk Ø100mm) untuk menangani potongan dalam (AP = 1.27–5mm). Sisipan yang ditekan mengurangi biaya sebesar 40% Vs. sisipan tanah
- Finishing: Sisipan ground dengan tepi tajam memastikan finish permukaan Ra≤0.8μm. Pasangkan dengan insert wiper untuk menghilangkan tanda langkah
- Solusi hibrida:
Gabungkan sisipan kasar yang ditekan + wiper finishing ground ** - Ini memotong biaya perkakas sebesar 25% sambil mempertahankan presisi
🌐 4. Sistem Pemilihan Alat Cerdas
Perangkat Lunak Cam Modern (mis., Caxa, UG-NX) mengintegrasikan pemilihan alat berbantuan komputer (CATS) yang merekomendasikan:
- Jenis/spesifikasi alat
- Pemotongan kedalaman/laju umpan
- Perkiraan Waktu Pemesinan
Contoh: Untuk rongga cetakan, kucing menganalisis bahan residu untuk mengoptimalkan kombinasi pahat, mengurangi waktu pemesinan sebesar 15-30%
🚀 5. Studi Kasus: Keuntungan Efisiensi dengan Alat Terjangkau
Pemasok otomotif Cina dicapai:
- 50% biaya perkakas yang lebih rendah dengan beralih dari impor ke pabrik akhir karbida domestik
- 34% waktu siklus lebih cepat menggunakan pabrik umpan tinggi (fz = 3.6mm/z, vf = 30m/mnt)
- Nol Kehilangan Kualitas melalui Kepatuhan ISO/CQI-12 yang ketat
Industry Update: Three-Flute Aluminum Cutters Revolutionize Metalworking Efficiency
In a significant development for manufacturing and engineering sectors, three-flute aluminum cutters are emerging as a game-changing tool for precision machining. These specialized blades, designed to tackle aluminum and non-ferrous metals, have seen a surge in adoption due to their unique blend of speed, durability, and cost-effectiveness.
Engineers and production teams cite the three-flute design as a key innovation. Unlike traditional two-flute models, the additional flute enhances chip evacuation, reducing heat buildup and vibration during operations. This results in smoother surface finishes and up to 30% longer tool life, according to recent industry reports. Companies in aerospace and automotive manufacturing—where lightweight aluminum components are critical—report up to 20% higher productivity when switching to three-flute cutters.
Material advancements play a pivotal role. Carbide-tipped variants, now standard in high-speed machining, offer superior wear resistance, while high-speed steel (HSS) models remain popular for versatile workshop use. Manufacturers like XYZ Tools and ABC Machinery have optimized rake angles and edge geometry to minimize burrs and ensure consistent cuts, even in complex profiles.
“Demand for three-flute cutters has spiked as industries prioritize efficiency,” notes metalworking expert John Smith. “With supply chain pressures, tools that reduce downtime and rework are essential. These cutters deliver on both fronts.”
Experts emphasize proper usage guidelines—such as matching spindle speeds to workpiece thickness—to maximize performance. As sustainable manufacturing gains traction, the cutters’ longevity and reduced energy consumption further solidify their appeal. For businesses seeking to streamline operations, three-flute aluminum cutters represent a tangible solution in the evolving landscape of modern machining.
recommended for you
tidak ada data
Latest News HRC65 Carbide endmills
Update: Breakthrough in HRC65 Tungsten Steel End Mills
Recent advancements in high-hardness machining have led to the launch of specialized tungsten steel end mills capable of handling HRC65 materials. MONMO Tools, a leading manufacturer, introduced its PMX65° Four-Flute Flat End Mill, engineered with ultra-fine carbide substrates and advanced coatings (e.g., TiAlN, DLC) to enhance wear resistance and tool life by 30%. This product supports high-speed machining (up to 24,000 RPM) and deep cuts (ap=0.15mm), significantly boosting efficiency by 50% compared to conventional tools. Applications span aerospace titanium alloys and precision mold cavities. Meanwhile, Ruier Tools offers the HRC65 Coated Double-Flute End Mill, priced competitively at ¥30–100 per unit with a minimum order of 3 pieces, catering to stainless steel and hardened steel processing. These innovations reflect the industry's push toward durable, high-precision solutions for demanding materials.
AlTiN-Coated 3-Flute Carbide End Mill: Precision Cutting Redefined for High-Speed Machining of Hardened Steels and Alloys
The AlTiN-coated 3-flute carbide end mill is designed for optimal performance in high-temperature, high-feed environments.
Key features include:
• Material: Ultra-fine grain carbide substrate (92 HRA hardness) for exceptional wear resistance and edge stability.
• Coating: Multi-layer AlTiN PVD coating
(3-5um thickness) with oxidation resistance up to 900°C, outperforming traditional TiN and TiAIN coatings.
• Geometry: 45° helix angle and variable pitch design to minimize vibration and enhance chip evacuation during deep-pocket and contour milling.
• Applications: Ideal for hardened steels
(HRC50+), stainless steel (304/316), titanium alloys (Ti-6Al-4V), and Inconel
718.
Performance Advantages
✅ 3x Longer Tool Life
- The AlTiN coating’s superior thermal stability reduces flank wear by 40% in high-speed dry machining, extending tool lifespan to 3–4x versus uncoated counterparts. Rigorous testing on SKD11 mold steel (HRC52) demonstrated consistent performance at 220 m/min cutting speeds.
✅ High-Speed Machining Efficiency
- Optimized for dry cutting and MQL (Minimum Quantity Lubrication), the tool achieves feed rates up to 0.15mm/tooth while maintaining surface finishes as fine as Ra0.8μm in semi-finishing operations.
✅ Versatile Material Compatibility
- Engineered for challenging materials:
- Aerospace: Titanium alloys and Inconel components with reduced thermal deformation.
- Automotive: High-efficiency roughing of engine blocks and transmission housings.
- Mold Making: Precision finishing of hardened steel dies (e.g., S136, H13) with minimal tool deflection.
✅ Economic and Environmental Benefits
- Regrindable up to 5 times, reducing long-term tooling costs by 35% in high-volume production.
- RoHS-compliant coatings and compatibility with eco-friendly MQL systems align with sustainable manufacturing goals.
Corporate News
Here are the latest news about our company and industry. Read these posts to get more information about the products and the industry and thus get inspiration for your project.
Elevate your precision machining with bronze-coated 4-flute carbide end mills, engineered for aerospace, automotive, and mold industries. Crafted from ultra-durable tungsten carbide and enhanced with a proprietary bronze coating, these CNC milling cutters deliver unmatched performance
2025
04
30
tidak ada data
In the realm of CNC machining, carbide end mills stand as the backbone of precision cutting. These versatile tools, crafted from tungsten carbide—a composite of tungsten carbide grains and cobalt binder—offer unparalleled durability, heat resistance, and accuracy. Whether you’re working with stainless steel, aluminum, titanium, or exotic alloys, carbide end mills deliver consistent results across applications like profiling, finishing, and slotting. Let’s delve into their mechanics, advantages, and how to select the right tools for your needs.
Understanding Carbide End Mills
Carbide end mills are engineered to withstand extreme cutting conditions. Their composition—typically solid carbide (100% tungsten carbide) or cemented carbide (carbide grains bonded with cobalt)—ensures superior hardness and wear resistance compared to traditional high-speed steel (HSS) tools. This makes them ideal for machining tough materials, such as hardened steel (up to HRC 60) and aerospace-grade alloys .
Key components include:
• Flutes: Responsible for chip evacuation. Common designs include 2-flute (for aggressive roughing) and 4-flute (for finishing).
• Coatings: Advanced coatings like TiAlN (titanium aluminum nitride) and AlTiN enhance lubricity, reduce friction, and extend tool life in high-temperature environments .
• Geometry: Variable helix angles and cutting-edge profiles (e.g., ball nose, square end) optimize performance for specific materials and operations .
Why Choose Carbide End Mills?
1. Unmatched Durability: Carbide tools last 5–10 times longer than HSS, reducing downtime and replacement costs .
2. High-Speed Machining: Capable of higher spindle speeds and feeds, boosting productivity in CNC milling .
3. Precision Cutting: Tight tolerances (±0.0001”) ensure intricate details in mold making, aerospace components, and medical devices .
4. Versatility: Suitable for a wide range of materials, from soft plastics to hardened steels
Understanding Carbide End Mills
Carbide end mills are engineered to withstand extreme cutting conditions. Their composition—typically solid carbide (100% tungsten carbide) or cemented carbide (carbide grains bonded with cobalt)—ensures superior hardness and wear resistance compared to traditional high-speed steel (HSS) tools. This makes them ideal for machining tough materials, such as hardened steel (up to HRC 60) and aerospace-grade alloys .
Key components include:
• Flutes: Responsible for chip evacuation. Common designs include 2-flute (for aggressive roughing) and 4-flute (for finishing).
• Coatings: Advanced coatings like TiAlN (titanium aluminum nitride) and AlTiN enhance lubricity, reduce friction, and extend tool life in high-temperature environments .
• Geometry: Variable helix angles and cutting-edge profiles (e.g., ball nose, square end) optimize performance for specific materials and operations .
Why Choose Carbide End Mills?
1. Unmatched Durability: Carbide tools last 5–10 times longer than HSS, reducing downtime and replacement costs .
2. High-Speed Machining: Capable of higher spindle speeds and feeds, boosting productivity in CNC milling .
3. Precision Cutting: Tight tolerances (±0.0001”) ensure intricate details in mold making, aerospace components, and medical devices .
4. Versatility: Suitable for a wide range of materials, from soft plastics to hardened steels
1970
01
01
tidak ada data
Durable Tungsten Carbide End Mill Bits | Mirror Finish & Zero Friction | Ideal for Aerospace & Automotive Machining
Innovative Bronze-Coated 4-Flute Carbide End Mills Revolutionize Precision Machining
April 30, 2025
Dongguan, China — Leading cutting tool manufacturer ATW Tools(Dongguan Ultra Micro Hardware Machinery Co., Ltd.) has unveiled a groundbreaking line of bronze-coated 4-flute carbide end mills, designed to meet the growing demand for high-performance tools in aerospace, automotive, and precision mold industries. Combining advanced material science with cutting-edge CNC technology, these tools promise to redefine efficiency and durability in modern machining processes.
Technical Highlights
1. Superior Material & Design:
The end mills are crafted from tungsten carbidewith a proprietary bronze coating, enhancing heat resistance and reducing friction by 40% compared to standard tools. The 4-flute design optimizes chip evacuation, ideal for high-speed CNC milling of aluminum alloys and composite materials.
2. Custom Solutions for Diverse Applications:
ATW Tools offers custom end mills tailored to specific machining needs, including micro-diameter tools (down to φ0.25mm) and specialized geometries for deep cavity milling and thin-wall machining. The tools are compatible with NUM Flexium+ CNC systems, ensuring sub-nanometer precision in grinding processes.
3. Enhanced Durability:
Leveraging German-engineered DLC (Diamond-Like Carbon) coating technology, the end mills achieve a 2X lifespan extension， validated by TÜV-certified testing. This innovation addresses common industry pain points such as frequent tool changes and surface finish inconsistencies.
Market Availability & Applications
Industrial Use: These carbide milling cutters excel in aerospace component fabrication, medical device production, and high-gloss edge finishing, delivering Ra≤0.4μm surface quality without secondary polishing.
Global Supply Chain As a carbide end mills supplier, ATW Tools distributes through platforms like Alibaba and eBay, offering competitive pricing and bulk order discounts. Their solid carbide end mills are now available for sale globally, with expedited shipping to North America and Europe.
Industry Endorsements
Brad Cooper, Factory Manager at Star Cutter, notes: “Advanced CNC systems like NUM FlexiumPro are critical for high-volume production. Tools like ATW’s 4-flute end mills perfectly complement our automated grinding solutions.”
eBay Seller Review: A recent listing for Micro100 carbide end mills highlights strong market demand, with buyers praising the tools’ performance in high-RPM operations.
Future Initiatives**
ATW Tools plans to launch an AI-driven tool monitoring system in Q3 2025, integrating IoT for real-time wear prediction and adaptive machining parameter optimization. OEM partners can also access risk-free trials with a 50% performance guarantee.
For inquiries or samples:
Visit: [www.atwcnc.com](https://atwcnc.en.alibaba.com/)
- Contact: +86 189 2910 9408 (WhatsApp)
April 30, 2025
Dongguan, China — Leading cutting tool manufacturer ATW Tools(Dongguan Ultra Micro Hardware Machinery Co., Ltd.) has unveiled a groundbreaking line of bronze-coated 4-flute carbide end mills, designed to meet the growing demand for high-performance tools in aerospace, automotive, and precision mold industries. Combining advanced material science with cutting-edge CNC technology, these tools promise to redefine efficiency and durability in modern machining processes.
Technical Highlights
1. Superior Material & Design:
The end mills are crafted from tungsten carbidewith a proprietary bronze coating, enhancing heat resistance and reducing friction by 40% compared to standard tools. The 4-flute design optimizes chip evacuation, ideal for high-speed CNC milling of aluminum alloys and composite materials.
2. Custom Solutions for Diverse Applications:
ATW Tools offers custom end mills tailored to specific machining needs, including micro-diameter tools (down to φ0.25mm) and specialized geometries for deep cavity milling and thin-wall machining. The tools are compatible with NUM Flexium+ CNC systems, ensuring sub-nanometer precision in grinding processes.
3. Enhanced Durability:
Leveraging German-engineered DLC (Diamond-Like Carbon) coating technology, the end mills achieve a 2X lifespan extension， validated by TÜV-certified testing. This innovation addresses common industry pain points such as frequent tool changes and surface finish inconsistencies.
Market Availability & Applications
Industrial Use: These carbide milling cutters excel in aerospace component fabrication, medical device production, and high-gloss edge finishing, delivering Ra≤0.4μm surface quality without secondary polishing.
Global Supply Chain As a carbide end mills supplier, ATW Tools distributes through platforms like Alibaba and eBay, offering competitive pricing and bulk order discounts. Their solid carbide end mills are now available for sale globally, with expedited shipping to North America and Europe.
Industry Endorsements
Brad Cooper, Factory Manager at Star Cutter, notes: “Advanced CNC systems like NUM FlexiumPro are critical for high-volume production. Tools like ATW’s 4-flute end mills perfectly complement our automated grinding solutions.”
eBay Seller Review: A recent listing for Micro100 carbide end mills highlights strong market demand, with buyers praising the tools’ performance in high-RPM operations.
Future Initiatives**
ATW Tools plans to launch an AI-driven tool monitoring system in Q3 2025, integrating IoT for real-time wear prediction and adaptive machining parameter optimization. OEM partners can also access risk-free trials with a 50% performance guarantee.
For inquiries or samples:
Visit: [www.atwcnc.com](https://atwcnc.en.alibaba.com/)
- Contact: +86 189 2910 9408 (WhatsApp)
2024
01
01
tidak ada data
Kami terus-menerus memperhatikan umpan balik pelanggan, dan menciptakan alat pemotong yang sangat efisien, hemat biaya, dan ramah lingkungan untuk memenuhi beragam kebutuhan pemotongan.
Telp: +86 18929109408
Email kami:
Steven@atwcnc.com
Wechat：+86 18929109408
WhatsApp: +86 18929109408
Alamat Perusahaan: Shatou, Kota Changan, Kota Dongguan, Guangdong Provence, Cina