Ho Chi Minh Uluslararası Makine İmalat Teknolojileri Fuarı MTA 2024, 9-15 Temmuz tarihleri arasında Ho Chi Minh City Fuar Merkezi'nde başladı ve Asya'nın dört büyük takım tezgahı ve donanım fuarından biri olarak yoğun ilgi gördü.
2025
01
07
veri yok
Looking for top - notch milling cutters? Our range offers unbeatable quality at affordable prices. Upgrade your tools now!
Metal işleme endüstrisinde, doğru CNC freze kesici üreticisini seçmek, ürün kalitesi ve üretim verimliliğini sağlamak için çok önemlidir. İşte dikkate alınması gereken bazı temel faktörler:
Ürün kalitesi
• Malzeme: Yüksek kaliteli üreticiler, kesici dayanıklılığı ve aşınma - direnç sağlamak için karbür ve yüksek hızlı çelik gibi premium malzemeler kullanır.
• Üretim süreci: İyi yüzey kaplaması ve istikrarlı performansa sahip yüksek hassas kesicileri garanti etmek için gelişmiş süreçler ve katı kalite kontrolü gereklidir.
Ürün yelpazesi
• Spesifikasyon Çeşitliliği: İyi bir üretici, çeşitli işleme ihtiyaçlarını karşılamak için farklı çaplar, uzunluklar ve flüt sayısı dahil olmak üzere çok çeşitli kesici özellikleri ve türleri sunmalıdır.
• Özelleştirme: Müşterilerin özel gereksinimlerine göre özelleştirilmiş çözümler sunma yeteneği, benzersiz işleme senaryolarına göre uyarlanmış kesicilerin üretimini sağlayan bir artıdır.
Teknik güç
• R & D Yeteneği: Güçlü R & D ekipleri sürekli olarak yeni ürünler geliştirebilir ve mevcut ürünleri geliştirebilir, endüstri trendlerine ayak uydurabilir ve kesici performansını artırmak için gelişmiş kaplama teknolojileri gibi yeni teknolojiler uygulayabilir.
• Teknik Destek: Üreticiler profesyonel teknik destek sağlayabilmeli, müşterilerin doğru kesicileri seçmelerine, işleme parametrelerini optimize etmesine ve teknik sorunları çözebilmelidir.
Şirket itibarı ve hizmeti
• Piyasa itibarı: Sektörde iyi bir üne sahip bir üretici genellikle güvenilir ürün kalitesine ve hizmetine sahiptir. İtibarını çevrimiçi incelemeler, endüstri forumları ve diğer müşterilerden yönlendirmelerle öğrenebilirsiniz.
• Sonra - Satış Servisi: Şikayetlerin işlenmesi, garanti hizmetleri sunma ve yedek parçaların derhal sunulması da dahil olmak üzere Satış Servisi önemlidir.
Bir CNC freze kesici üreticisi seçerken, işleme ihtiyaçlarınızı karşılamak için yüksek kaliteli, uygun fiyatlı öğütme kesicileri sağlayabilecek uygun bir ortak bulmak için yukarıdaki faktörleri kapsamlı bir şekilde dikkate almak ve ayrıntılı araştırmalar ve karşılaştırmalar yapmak gerekir. Ayrıca, sektörde Sandvik, Kennametal, ISCAR, vb. Gibi iyi bilinen bazı markaları da düşünebilirsiniz. Bu markalar, kesme araçları alanında uzun bir geçmişe ve zengin deneyime sahiptir ve piyasada yaygın olarak tanınır. Ancak, gelişmekte olan bazı üreticileri göz ardı etmeyin. Bazıları daha rekabetçi bir fiyata yenilikçi ürün ve hizmetler sunabilir.
—— Maliyet etkin işleme için pratik bir kılavuz
Doğru öğütme kesicinin seçilmesi, işleme hassasiyetini, verimliliği ve toplam maliyeti doğrudan etkiler. Kararınızı optimize etmek için veri odaklı bir çerçeve
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1. Çekirdek Seçim Kriterleri: Dengeleme Performansı & Ekonomi
Malzemeye özgü tasarım:
- Sertlik & Aşınma Direnci: Karbür uç fabrikaları (örneğin, dökme demir için yg3/yg6; çelik için yt15) 900-1000 ° C'de 90hra'ya kadar sertliği koruyarak, yüksek hızlı çelikten (600 ° C'de 65HRC) daha iyi performans gösterir.
-Maliyet İpucu: Demirsiz metaller veya düşük toplu işler için, yüksek hızlı çelik (HSS) yeterli tokluk ile% 30 maliyet tasarrufu sunar
- Geometri & Kaplama:
- Yüksek beslemeli kesiciler: Çok kenar besleme gibi araçlar, eksenel kesme derinliğini azaltırken besleme hızlarını% 500 artırmak için dışbükey kesme kenarları ve alcrn/teneke kaplamalar kullanır.
-Kaplama Avantajı: Yüksek sıcaklık uygulamalarında ALCRN kaplı uç fabrikalarını tercih edin-takım ömrünü% 200 vs. Kaplanmamış seçenekler
⚙️ 2. Çap & Araç Türü: Eşleşen Uygulama İhtiyaçları
| Başvuru | Çaplı kuralı | Araç türü |
| Yüz frezeleme | D = 1,5 × mil çapı | Endekslenebilir karbür ekleri |
| Yuva/adım öğütme | Genişlik = yuva boyutu + 0.2mm tolerans | 4 flüt uç fabrikalar |
| Kontur İşleme | Min. RADIUS ≥ Kesici yarıçapı | Top burun veya konik değirmen |
Küçük çaplı araçlar (<6mm) 60m/dk kesme hızını sürdürmek için ≥10.000 rpm mil hızları gerektirir.
💰 3. Maliyet-Performans Optimizasyon Stratejileri
- Kaba Vs. Bitirme:
- Pürüzlendirme: Derin kesimleri (AP = 1.27-5mm) işlemek için büyük çip cepli (örn., Ø100mm için 6 diş) kaba diş kesicileri kullanın. Basılı ekler maliyetleri% 40 oranında azaltır. zemin ekleri
- Bitirme: Keskin kenarlara sahip toprak ekleri RA≤0.8μm yüzey kaplamasını sağlar. Adım işaretlerini ortadan kaldırmak için silecek eki ile eşleştirin
- Hibrid Çözümler:
Preslenmiş kaba uçları birleştirin + Toprak Sonlandırma Silecekleri ** - Bu, hassasiyeti korurken takım maliyetlerini% 25 oranında keser
🌐 4. Akıllı Araç Seçim Sistemleri
Modern CAM yazılımı (örneğin, CAXA, UG-NX) Bilgisayar Destekli Takım Seçimini (Kediler) Entegre eder, bu da öneren:
- Araç türü/özellikleri
- Kesme derinliği/yem hızları
- İşleme süresi tahminleri
Örnek: Kalıp boşlukları için, kediler araç kombinasyonlarını optimize etmek için artık malzemeyi analiz ederek işleme süresini% 15-30 oranında azaltır
🚀 5. Vaka çalışması: Uygun fiyatlı araçlarla verimlilik kazançları
Çinli bir otomotiv tedarikçisi başardı:
- ithal edilenden yurtiçi karbür uç fabrikalarına geçerek% 50 daha düşük takım maliyeti
- Yüksek beslemeli değirmenleri kullanarak% 34 daha hızlı döngü süresi (FZ = 3.6mm/z, VF = 30m/dakika)
- Sıkı ISO/CQI-12 uyumluluğu ile sıfır kalite kaybı
Industry Update: Three-Flute Aluminum Cutters Revolutionize Metalworking Efficiency
In a significant development for manufacturing and engineering sectors, three-flute aluminum cutters are emerging as a game-changing tool for precision machining. These specialized blades, designed to tackle aluminum and non-ferrous metals, have seen a surge in adoption due to their unique blend of speed, durability, and cost-effectiveness.
Engineers and production teams cite the three-flute design as a key innovation. Unlike traditional two-flute models, the additional flute enhances chip evacuation, reducing heat buildup and vibration during operations. This results in smoother surface finishes and up to 30% longer tool life, according to recent industry reports. Companies in aerospace and automotive manufacturing—where lightweight aluminum components are critical—report up to 20% higher productivity when switching to three-flute cutters.
Material advancements play a pivotal role. Carbide-tipped variants, now standard in high-speed machining, offer superior wear resistance, while high-speed steel (HSS) models remain popular for versatile workshop use. Manufacturers like XYZ Tools and ABC Machinery have optimized rake angles and edge geometry to minimize burrs and ensure consistent cuts, even in complex profiles.
“Demand for three-flute cutters has spiked as industries prioritize efficiency,” notes metalworking expert John Smith. “With supply chain pressures, tools that reduce downtime and rework are essential. These cutters deliver on both fronts.”
Experts emphasize proper usage guidelines—such as matching spindle speeds to workpiece thickness—to maximize performance. As sustainable manufacturing gains traction, the cutters’ longevity and reduced energy consumption further solidify their appeal. For businesses seeking to streamline operations, three-flute aluminum cutters represent a tangible solution in the evolving landscape of modern machining.
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Latest News HRC65 Carbide endmills
Update: Breakthrough in HRC65 Tungsten Steel End Mills
Recent advancements in high-hardness machining have led to the launch of specialized tungsten steel end mills capable of handling HRC65 materials. MONMO Tools, a leading manufacturer, introduced its PMX65° Four-Flute Flat End Mill, engineered with ultra-fine carbide substrates and advanced coatings (e.g., TiAlN, DLC) to enhance wear resistance and tool life by 30%. This product supports high-speed machining (up to 24,000 RPM) and deep cuts (ap=0.15mm), significantly boosting efficiency by 50% compared to conventional tools. Applications span aerospace titanium alloys and precision mold cavities. Meanwhile, Ruier Tools offers the HRC65 Coated Double-Flute End Mill, priced competitively at ¥30–100 per unit with a minimum order of 3 pieces, catering to stainless steel and hardened steel processing. These innovations reflect the industry's push toward durable, high-precision solutions for demanding materials.
AlTiN-Coated 3-Flute Carbide End Mill: Precision Cutting Redefined for High-Speed Machining of Hardened Steels and Alloys
The AlTiN-coated 3-flute carbide end mill is designed for optimal performance in high-temperature, high-feed environments.
Key features include:
• Material: Ultra-fine grain carbide substrate (92 HRA hardness) for exceptional wear resistance and edge stability.
• Coating: Multi-layer AlTiN PVD coating
(3-5um thickness) with oxidation resistance up to 900°C, outperforming traditional TiN and TiAIN coatings.
• Geometry: 45° helix angle and variable pitch design to minimize vibration and enhance chip evacuation during deep-pocket and contour milling.
• Applications: Ideal for hardened steels
(HRC50+), stainless steel (304/316), titanium alloys (Ti-6Al-4V), and Inconel
718.
Performance Advantages
✅ 3x Longer Tool Life
- The AlTiN coating’s superior thermal stability reduces flank wear by 40% in high-speed dry machining, extending tool lifespan to 3–4x versus uncoated counterparts. Rigorous testing on SKD11 mold steel (HRC52) demonstrated consistent performance at 220 m/min cutting speeds.
✅ High-Speed Machining Efficiency
- Optimized for dry cutting and MQL (Minimum Quantity Lubrication), the tool achieves feed rates up to 0.15mm/tooth while maintaining surface finishes as fine as Ra0.8μm in semi-finishing operations.
✅ Versatile Material Compatibility
- Engineered for challenging materials:
- Aerospace: Titanium alloys and Inconel components with reduced thermal deformation.
- Automotive: High-efficiency roughing of engine blocks and transmission housings.
- Mold Making: Precision finishing of hardened steel dies (e.g., S136, H13) with minimal tool deflection.
✅ Economic and Environmental Benefits
- Regrindable up to 5 times, reducing long-term tooling costs by 35% in high-volume production.
- RoHS-compliant coatings and compatibility with eco-friendly MQL systems align with sustainable manufacturing goals.
Corporate News
Here are the latest news about our company and industry. Read these posts to get more information about the products and the industry and thus get inspiration for your project.
Elevate your precision machining with bronze-coated 4-flute carbide end mills, engineered for aerospace, automotive, and mold industries. Crafted from ultra-durable tungsten carbide and enhanced with a proprietary bronze coating, these CNC milling cutters deliver unmatched performance
2025
04
30
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In the realm of CNC machining, carbide end mills stand as the backbone of precision cutting. These versatile tools, crafted from tungsten carbide—a composite of tungsten carbide grains and cobalt binder—offer unparalleled durability, heat resistance, and accuracy. Whether you’re working with stainless steel, aluminum, titanium, or exotic alloys, carbide end mills deliver consistent results across applications like profiling, finishing, and slotting. Let’s delve into their mechanics, advantages, and how to select the right tools for your needs.
Understanding Carbide End Mills
Carbide end mills are engineered to withstand extreme cutting conditions. Their composition—typically solid carbide (100% tungsten carbide) or cemented carbide (carbide grains bonded with cobalt)—ensures superior hardness and wear resistance compared to traditional high-speed steel (HSS) tools. This makes them ideal for machining tough materials, such as hardened steel (up to HRC 60) and aerospace-grade alloys .
Key components include:
• Flutes: Responsible for chip evacuation. Common designs include 2-flute (for aggressive roughing) and 4-flute (for finishing).
• Coatings: Advanced coatings like TiAlN (titanium aluminum nitride) and AlTiN enhance lubricity, reduce friction, and extend tool life in high-temperature environments .
• Geometry: Variable helix angles and cutting-edge profiles (e.g., ball nose, square end) optimize performance for specific materials and operations .
Why Choose Carbide End Mills?
1. Unmatched Durability: Carbide tools last 5–10 times longer than HSS, reducing downtime and replacement costs .
2. High-Speed Machining: Capable of higher spindle speeds and feeds, boosting productivity in CNC milling .
3. Precision Cutting: Tight tolerances (±0.0001”) ensure intricate details in mold making, aerospace components, and medical devices .
4. Versatility: Suitable for a wide range of materials, from soft plastics to hardened steels
Understanding Carbide End Mills
Carbide end mills are engineered to withstand extreme cutting conditions. Their composition—typically solid carbide (100% tungsten carbide) or cemented carbide (carbide grains bonded with cobalt)—ensures superior hardness and wear resistance compared to traditional high-speed steel (HSS) tools. This makes them ideal for machining tough materials, such as hardened steel (up to HRC 60) and aerospace-grade alloys .
Key components include:
• Flutes: Responsible for chip evacuation. Common designs include 2-flute (for aggressive roughing) and 4-flute (for finishing).
• Coatings: Advanced coatings like TiAlN (titanium aluminum nitride) and AlTiN enhance lubricity, reduce friction, and extend tool life in high-temperature environments .
• Geometry: Variable helix angles and cutting-edge profiles (e.g., ball nose, square end) optimize performance for specific materials and operations .
Why Choose Carbide End Mills?
1. Unmatched Durability: Carbide tools last 5–10 times longer than HSS, reducing downtime and replacement costs .
2. High-Speed Machining: Capable of higher spindle speeds and feeds, boosting productivity in CNC milling .
3. Precision Cutting: Tight tolerances (±0.0001”) ensure intricate details in mold making, aerospace components, and medical devices .
4. Versatility: Suitable for a wide range of materials, from soft plastics to hardened steels
1970
01
01
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Durable Tungsten Carbide End Mill Bits | Mirror Finish & Zero Friction | Ideal for Aerospace & Automotive Machining
Innovative Bronze-Coated 4-Flute Carbide End Mills Revolutionize Precision Machining
April 30, 2025
Dongguan, China — Leading cutting tool manufacturer ATW Tools(Dongguan Ultra Micro Hardware Machinery Co., Ltd.) has unveiled a groundbreaking line of bronze-coated 4-flute carbide end mills, designed to meet the growing demand for high-performance tools in aerospace, automotive, and precision mold industries. Combining advanced material science with cutting-edge CNC technology, these tools promise to redefine efficiency and durability in modern machining processes.
Technical Highlights
1. Superior Material & Design:
The end mills are crafted from tungsten carbidewith a proprietary bronze coating, enhancing heat resistance and reducing friction by 40% compared to standard tools. The 4-flute design optimizes chip evacuation, ideal for high-speed CNC milling of aluminum alloys and composite materials.
2. Custom Solutions for Diverse Applications:
ATW Tools offers custom end mills tailored to specific machining needs, including micro-diameter tools (down to φ0.25mm) and specialized geometries for deep cavity milling and thin-wall machining. The tools are compatible with NUM Flexium+ CNC systems, ensuring sub-nanometer precision in grinding processes.
3. Enhanced Durability:
Leveraging German-engineered DLC (Diamond-Like Carbon) coating technology, the end mills achieve a 2X lifespan extension， validated by TÜV-certified testing. This innovation addresses common industry pain points such as frequent tool changes and surface finish inconsistencies.
Market Availability & Applications
Industrial Use: These carbide milling cutters excel in aerospace component fabrication, medical device production, and high-gloss edge finishing, delivering Ra≤0.4μm surface quality without secondary polishing.
Global Supply Chain As a carbide end mills supplier, ATW Tools distributes through platforms like Alibaba and eBay, offering competitive pricing and bulk order discounts. Their solid carbide end mills are now available for sale globally, with expedited shipping to North America and Europe.
Industry Endorsements
Brad Cooper, Factory Manager at Star Cutter, notes: “Advanced CNC systems like NUM FlexiumPro are critical for high-volume production. Tools like ATW’s 4-flute end mills perfectly complement our automated grinding solutions.”
eBay Seller Review: A recent listing for Micro100 carbide end mills highlights strong market demand, with buyers praising the tools’ performance in high-RPM operations.
Future Initiatives**
ATW Tools plans to launch an AI-driven tool monitoring system in Q3 2025, integrating IoT for real-time wear prediction and adaptive machining parameter optimization. OEM partners can also access risk-free trials with a 50% performance guarantee.
For inquiries or samples:
Visit: [www.atwcnc.com](https://atwcnc.en.alibaba.com/)
- Contact: +86 189 2910 9408 (WhatsApp)
April 30, 2025
Dongguan, China — Leading cutting tool manufacturer ATW Tools(Dongguan Ultra Micro Hardware Machinery Co., Ltd.) has unveiled a groundbreaking line of bronze-coated 4-flute carbide end mills, designed to meet the growing demand for high-performance tools in aerospace, automotive, and precision mold industries. Combining advanced material science with cutting-edge CNC technology, these tools promise to redefine efficiency and durability in modern machining processes.
Technical Highlights
1. Superior Material & Design:
The end mills are crafted from tungsten carbidewith a proprietary bronze coating, enhancing heat resistance and reducing friction by 40% compared to standard tools. The 4-flute design optimizes chip evacuation, ideal for high-speed CNC milling of aluminum alloys and composite materials.
2. Custom Solutions for Diverse Applications:
ATW Tools offers custom end mills tailored to specific machining needs, including micro-diameter tools (down to φ0.25mm) and specialized geometries for deep cavity milling and thin-wall machining. The tools are compatible with NUM Flexium+ CNC systems, ensuring sub-nanometer precision in grinding processes.
3. Enhanced Durability:
Leveraging German-engineered DLC (Diamond-Like Carbon) coating technology, the end mills achieve a 2X lifespan extension， validated by TÜV-certified testing. This innovation addresses common industry pain points such as frequent tool changes and surface finish inconsistencies.
Market Availability & Applications
Industrial Use: These carbide milling cutters excel in aerospace component fabrication, medical device production, and high-gloss edge finishing, delivering Ra≤0.4μm surface quality without secondary polishing.
Global Supply Chain As a carbide end mills supplier, ATW Tools distributes through platforms like Alibaba and eBay, offering competitive pricing and bulk order discounts. Their solid carbide end mills are now available for sale globally, with expedited shipping to North America and Europe.
Industry Endorsements
Brad Cooper, Factory Manager at Star Cutter, notes: “Advanced CNC systems like NUM FlexiumPro are critical for high-volume production. Tools like ATW’s 4-flute end mills perfectly complement our automated grinding solutions.”
eBay Seller Review: A recent listing for Micro100 carbide end mills highlights strong market demand, with buyers praising the tools’ performance in high-RPM operations.
Future Initiatives**
ATW Tools plans to launch an AI-driven tool monitoring system in Q3 2025, integrating IoT for real-time wear prediction and adaptive machining parameter optimization. OEM partners can also access risk-free trials with a 50% performance guarantee.
For inquiries or samples:
Visit: [www.atwcnc.com](https://atwcnc.en.alibaba.com/)
- Contact: +86 189 2910 9408 (WhatsApp)
2024
01
01
veri yok
Müşterilerimizin geri bildirimlerine sürekli önem veriyoruz ve çeşitli kesme ihtiyaçlarını karşılamak için yüksek verimli, uygun maliyetli ve çevre dostu kesici takımlar üretiyoruz.
Tel: +86 18929109408
E-posta:
Steven@atwcnc.com
Wechat: +86 18929109408
+86 18929109408
Şirket Adresi: Shatou, Changan Kasabası, Dongguan Şehri, Guangdong Provence, Çin