Solid Carbide End Mill Manufacturer by ATW CNC
Product details of the solid carbide end mill manufacturer
Product Information
There are different types of solid carbide end mill manufacturer for our customer's choice. It adopts high-tech for product performance improvement. DONGGUANG ULTRA MICRO HARDWARE MECHINERY CO.,LTD's business has developed steadily over the long term.
Product Information
This 4-flute TiN-coated corner radius end mill is engineered for demanding CNC machining in materials like stainless steel, titanium alloys, and hardened steels (HRC50–65). Featuring a micro-grain tungsten carbide substrate (0.4–1μm) and PVD TiN coating, it reduces friction by 30% and extends tool life by 25% compared to uncoated tools . The 35° helix angle ensures smooth chip evacuation and minimal vibration, ideal for high-speed operations up to 600m/min in 3D profiling and deep cavity milling . Available in diameters from Φ1mm to Φ20mm with extended shank options (50L–100L), it supports aerospace molds, automotive components, and precision slotting. Rigorously tested for **±0.01mm tolerance**, it guarantees Ra <0.2μm surface finishes, while dry cutting compatibility reduces coolant costs by 20% .
Products Advantages
key Features&Benefits
1. Superior Durability: TiN coating combined with ultra-fine carbide resists abrasion and thermal stress, doubling lifespan in high-speed dry cutting environments .
2. High-Speed Efficiency: Optimized geometry enables 25% faster feed rates while maintaining ±0.01mm accuracy for aerospace-grade precision .
3. Versatile Compatibility: Ideal for HRC50–65 materials, including mold steel (SKD-11, S136) and titanium alloys, ensuring versatility in automotive and aerospace industries .
4. Advanced Chip Control: Tapered design and large flute capacity prevent clogging, critical for deep-pocket operations .
5. Cost Savings: Dry cutting compatibility reduces coolant use, lowering operational costs by 20%, while extended tool life cuts replacement frequency by 40% .
Product parameters
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Product name |
tungsten solid carbide corner radius end mill |
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Product blade number |
4 blades |
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Product coating |
TiN coating |
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Suitable material |
45°～52° stainless steel |
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Suitable equipment |
CNC machining center, engraving machine and other milling machines |
Details
User Instructions
1. Information Required by Buyers for Choosing Tools and Operating Instructions
2.Before using the tool, please measure the tool's deflection. If the deflection exceeds 0.01 mm, correct it before cutting.
3.The shorter the length of the tool extending out of the chuck, the better. If the tool extends too long, reduce the rotational speed, feed rate, or cutting volume.
4.During cutting, if abnormal vibrations or sounds occur, reduce the rotational speed and cutting volume until the situation improves.
5.For steel cooling, spray cooling or jet cooling is preferred, which can enhance the performance of the milling cutter.
FAQS
Company Advantage
• Our global manufacturing and sales network have spread to and other overseas countries. Inspired by the high marks by the customers, we are expected to expand our sales channels and provide more considerate service.
• Since established, we have spent years of efforts in the development and production of the hardware. So far, we have mature craftsmanship and experienced workers to help us achieve a highly efficient and reliable business cycle
• Our company has a core team of experienced research and development technicians. We insist on the concept of 'technology, innovation, quality' for product development and design. Therefore, we can ensure that our products meet market requirements and have good quality.
• Our company adheres to the principle of 'customer first' to provide quality services for customers.
• Our hardware products are made of high-quality materials. After the complete production, they will undergo quality inspection. All this ensures the wear resistance, corrosion resistance and long service life of our hardware products.
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